Genesys

The flagship technology scalable to zero touch

Boxing Solutions

Genesys

Items are picked and consolidated into the Vary-Tote. Orders are scanned to size and Genesys builds a right-sized 3D box around the order. No master data. No void fill. Singles and complex multis, in one workflow, scalable up to a zero-touch warehouse.

CMC Cartonwrap

Creates dynamic boxes from either fanfold-fed corrugate, cut sheet feeder or wave line. Boxes are created unique to the product being shipped, eliminating the need to use void fillers and reducing volumes.
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TECHNICAL VIDEOS

CMC Cartonwrap

Creates dynamic boxes from either fanfold-fed corrugate, cut sheet feeder or wave line. Boxes are created unique to the product being shipped, eliminating the need to use void fillers and reducing volumes.
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Unique Box Design

Each box is formed with adjustable inner flaps that lock multi-item orders firmly in place. Easy to open. Resealable. Ready for returns.

Box Closed
Box Open
Genesys_box_open

EASY TO OPEN

RESEALABLE

READY FOR RETURNS

Highlights

MULTIs WITH ANY SHAPE

Multi-item orders of any shape can be easily accommodated in the Vary-Tote and stabilized by its internal guides

NO PRE-CONSOLIDATION

Streamlined operations with direct, single-touch picking into the Vary-Tote

INTEGRATED BUFFERING

Pre-picked/ filled VaryTotes can be stored in AS/RS, decoupling picking from packing for more balanced and efficient workflows

BOX LAST RIGHTSIZING

Based on real order volumes Not dependent on SKU dimensional master data No sequencing required

NO FILLER & SPECIAL INNER FLAPS

Box-Last right-sizing, combined with internal flaps, firmly secures multi-item orders without the need of additional filler

ZERO-TOUCH READY

Scale to unmanned robotic picking leveraging on G2R stations & Varytote internal guides self-adjusting modules

VARY-TOTE

THE PATENTED HEART
OF SEAMLESS FULFILLMENT

Picking, consolidation, and right-sizing, all in one tote.

  • Picking: picked items are directly placed inside the tote.
  • Consolidation: Inner barriers adjust to the real shape of the order.
  • Right-sizing: multi-item orders are scanned to size directly inside the tote.
  • Automated adjustment: inner barriers are adjusted to the size of the order by an automated system

Vary-Tote allows integration of warehouse systems with Genesys up to zero-touch.

Technical Specifications

FANFOLD SPECSfrom 500 mm to 1000 mmCUT SHEET SPECSMAX W 1000 x L 2300 mmWAVE LINE SPECSMAX REEL WIDTH: 1000 mmMINIMUM BOXW 270 x L 210 x H 60 (48*) mm *(W 240 x L 190 x H 60 mm)MAXIMUM BOXW 560 x L 380* x H 290 mmMAXIMUM MECHANICAL SPEED850 boxes/hour* kit on-demand

20,8m x 5m

DIMENSIONS / FOOTPRINT

Ancillary
Equipment

  • Up to 4 cardboard input channels
  • Cut sheet feeder
  • Wave-line cardboard input
  • Additional Print&Apply Labelers
  • Multi Hazmat Label applicators
  • Check weigher
  • Easy opening & reseal
  • Dashboard
  • Camlogger
  • Packvertizing
  • RFID Reader
  • Sorting system
  • Trimming shredder
  • Kit up to 25kg load

Discover More

CASE STUDIES

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Helen of Troy
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VIRIDEX

DISCOVER THE FULL RANGE

Genesys Combo

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One machine processing singles and multi-item orders at the same time through two parallel induction streams

Genesys Compact

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The Compact Box-Last Solution
CMC Packaging Automation
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