Genesys Combo

One machine processing singles and multi-item orders at the same time through two parallel induction streams

Boxing Solutions

Genesys Combo

An additional induct conveyor allows to insert single-line orders into the machine, while multi item orders are picked and consolidated into the Vary-Tote, scanned to size and processed through the machine. Boxes are created around the order. No void fill, one workflow, scalable up to zero-touch.

CMC Cartonwrap

Creates dynamic boxes from either fanfold-fed corrugate, cut sheet feeder or wave line. Boxes are created unique to the product being shipped, eliminating the need to use void fillers and reducing volumes.

TECHNICAL VIDEOS

CMC Cartonwrap

Creates dynamic boxes from either fanfold-fed corrugate, cut sheet feeder or wave line. Boxes are created unique to the product being shipped, eliminating the need to use void fillers and reducing volumes.

Unique Box Design

Each box is formed with adjustable inner flaps that lock multi-item orders firmly in place. Easy to open. Resealable. Ready for returns.

EASY TO OPEN

RESEALABLE

READY FOR RETURNS

Highlights

DUAL INDUCT MODE

Maximum operational flexibility through two feeding channels: Vary-Tote (for complex multis) and Induct conveyor

NO PRE-CONSOLIDATION

Streamlined operations with direct, single-touch picking into the Vary-Tote

INTEGRATED BUFFERING

Pre-picked/ filled VaryTotes can be stored in AS/RS, decoupling picking from packing for more balanced and efficient workflows

BOX LAST RIGHTSIZING

Based on real order volumes Not dependent on SKU dimensional master data No sequencing required

NO FILLER & SPECIAL INNER FLAPS

Box-Last right-sizing, combined with internal flaps, firmly secures multi-item orders without the need of additional filler

ZERO-TOUCH READY

Scale to unmanned robotic picking leveraging on G2R stations & Varytote internal guides self-adjusting modules

VARY-TOTE

THE PATENTED HEART
OF SEAMLESS FULFILLMENT

Picking, consolidation, and right-sizing, all in one tote.

  • Picking: picked items are directly placed inside the tote.
  • Consolidation: Inner barriers adjust to the real shape of the order.
  • Right-sizing: multi-item orders are scanned to size directly inside the tote.
  • Automated adjustment: inner barriers are adjusted to the size of the order by an automated system

Vary-Tote allows integration of warehouse systems with Genesys up to zero-touch.

Technical Specifications

FANFOLD SPECSfrom 500 mm to 1000 mmCUT SHEET SPECSMAX W 1000 x L 2300 mmWAVE LINE SPECSMAX REEL WIDTH: 1000 mmMINIMUM BOXW 270 x L 210 x H 60 (48*) mm *(W 240 x L 190 x H 60 mm)MAXIMUM BOXW 560 x L 380 x H 290 mmMAXIMUM MECHANICAL SPEED850 (vary-tote)/ 550 (manual feed) boxes/hour

20,8m x 5m

DIMENSIONS / FOOTPRINT

Ancillary
Equipment

  • Up to 4 cardboard input channels
  • Cut sheet feeder
  • Wave-line cardboard input
  • Additional Print&Apply Labelers
  • Multi Hazmat Label applicators
  • Check weigher
  • Easy opening & reseal
  • Dashboard
  • Camlogger
  • Packvertizing
  • RFID Reader
  • Sorting system
  • Trimming shredder
  • Kit up to 25kg load

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DISCOVER THE FULL RANGE

CMC Packaging Automation
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