CMC SmartMailer

Bringing automation to mailing, offering savings in packaging volume

No matter how small, retailers need to deliver all manner of products to customers’ doors, in the most sustainable way possible. Many of these products do not require the capacity or robustness of a box.

The CMC SmartMailer is an innovative automated mailing solution suitable for e-fulfilment, built upon CMC's 40 years of mailing and inserting experience. CMC SmartMailer reduces cost for customers given envelopes are letterbox-friendly, unlike boxes. This means retailers can store and ship envelopes for a lower price, and no assembly is required. Thanks to its mono-material nature, no adhesive strip is required, making CMC SmartMailer envelopes fully recyclable. 




The cooperation together with CMC was very constructive and fruitful. With an outstanding entrepreneurial spirit in that coproduction, we have been able to revolutionize our packing process and make the next step in professionalizing our supply chain.

Tim Fronzek
Co-founder and CEO Rebuy

The CMC SmartMailer is a compact, continuous motion inserter enabling customers to package a wide range of products – from CDs and books to small parts for electronics– in rigid mailers or paper-based padded envelopes. The beauty of envelopes is their versatility, accommodating a wide range of SKUs. The machine can use rotary, shuttle or hand feeders, depending on the product. 

Thanks to its modular configuration, CMC SmartMailer can be customized to suit a wide range of products, ensuring the highest integrity of data during the enveloping process. Any adjustments are fast and easy to make. CMC’s customers benefit from real-time product tracking controls, barcode matching through optical readers or cameras, in line printing, selective feeding according to the barcode coming from a database, and a final daily report of all product runs sent to a company network system.  

CMC SmartMailer can accommodate a range of envelopes:

  • Paperboard envelopes: Lightweight hard envelopes that offer protection and abrasion resistance during shipment
  • Corrugated envelopes: Made from strong corrugated material that resists bending 
  • Paper-based padded envelopes: 100% paper-based bubble mailers offering extra cushioning  

CMC SmartMailer can print on the fly your logo, branding and messaging on each envelope.

With the aim of reducing costs and optimizing space, our offering can accommodate envelopes of:

  • WIDTH: min. 280mm – max. 380mm
  • LENGTH: min. 200mm – max. 260mm (flap not included)
  • THICKNESS: min. 2mm (with rigid product) – max. 25mm (not compressed)
  • Max. mechanical speed: 2.500 e/h (speed can be achieved using a maximum label size of 100x150mm

If you would like further information, you can download our product brochure by filling in the form: